A mining company operates a large fleet of heavy equipment and manages a vast number of tires. This makes it difficult to keep track of tire performance and maintenance schedules. This can lead to downtime, safety incidents, and increased costs for the company.
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Introduction
Challenges
Extreme Terrain Conditions: Mining operations takes place in harsh terrains with sharp rocks, and uneven surfaces. It leads to accelerated tire wear and damage.
Premature Tire Wear: Mining vehicles carry enormous payloads. It causes increased stress on tires, which leads to premature wear and failure.
Safety Concerns: Tire failures in mining vehicles can result in serious accidents. It causes significant risks to both equipment operators and other workers on-site.
Operational Downtime: Downtime due to tire issues can be particularly significant in the mining industry, where ongoing operations are critical to achieving production targets.
Costly Replacements: Running replacement tires is a big expense, finding a balance between tire replacement programs, and maintaining tire performance is a challenge.
Challenges
Solution
Regular Tire Inspections: The software includes an inspection module that automates routine tire inspections, ensuring proper inspection and reducing the risk of tire damage.
Data-Driven Maintenance: Collecting and analyzing data on tire performance, including tread wear and damage, allows mining companies to optimize maintenance practices and reduce downtime.
Tire Installation Chart: The software included a brand-wise tire installation chart to track tire installation as per brand on vehicles and ensure that each vehicle was equipped with the right type of tire.
Terrain-Specific Tire Selection: Mining companies can use information from the software to make informed decisions about which tires are best suited for a particular terrain. This also increases tire longevity.
Results
Cost Savings – Mining companies optimize tire usage and maintenance, reducing the need for premature tire replacement and lowering maintenance costs.
Data-driven Decision-making – The software provides insights into tire performance and maintenance needs. This enables more proactive and informed decision-making.
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